Hydraulic Single-Operator Magnetizing Press
It is primarily used for small-scale production of various permanent magnet materials via compression molding.
Function Introduction
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Siemens PLC + 10-inch Touchscreen: Enables centralized setup and real‑time monitoring of critical parameters, including upper/lower cylinder limits and speed, magnetizing/demagnetizing current, hydraulic settings, forming dimensions, weighing values, and more.
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The system completes weighing of 50~1500g within 10 seconds. It features real-time data transmission and seamless integration with the main press, enabling full-process data chain management.
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Proportional Synchronized Ejection (for uniform force distribution) Manual Differential Ejection (for complex-shaped parts adaptation) Covers forming requirements for intricate structures.
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The integrated system achieves high-frequency packaging at 200 cycles/hour with zero failure rate. It comes standard with an automatic demolding agent system and a nitrogen-purging oxygen control system, providing complete protection against oxidation and contamination in one step.
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Automatically lubricated four-column guidance system ensures long-term operational accuracy while minimizing friction and wear.
Technical Parameters
- BDM-350PX Series
- BDM-450PX Series
| Power Consumption | Average power ≤ 20kW, Maximum power 150kW |
| Weight | 6T |
| Pressing Method | Bidirectional synchronous pressing or variable-speed forming with upper and lower cylinders |
| Maximum Pressing Force | 25 tons to 60 tons |
| Maximum Pressing Area | Magnetization direction ≤ 70mm, Free direction ≤ 180mm, Pressing height ≤ 70mm. |
| Pole Head and Magnetic Field Range | Ф250*180mm; Magnetic field range: Ф150mm |
| Magnetic Field | ≤2T/50mm (under continuous 10-hour production conditions), Temperature rise of electromagnet during long-term continuous operation (12 hours) ≤10℃ |
| Magnetizing/Demagnetizing Current | 200A |
| Protected Demolding | Pressure-holding demolding mode; protected demolding under servo-hydraulic digital setting and adjustment. |
| Upper Cylinder Stroke | 250mm to 300mm, Speed: 10mm/s to 200mm/s |
| Lower Cylinder Stroke | 150mm to 250mm, Speed: 10mm/s to 200mm/s |
| Repeat Positioning Accuracy | ≤±0.01mm |
| Weighing Capacity and Accuracy | Maximum weight 2000g, ≤±0.5% |
| Minimum Oxygen Content | ≤50ppm |
| Equipment Power | Average power ≤ 20 kW, maximum power 150 kW |
| Equipment Weight | 6 metric tons |
| Pressing Method | Bidirectional synchronous pressing or variable-speed forming with upper and lower cylinders |
| Maximum Pressing Force | 25 to 60 metric tons |
| Maximum Pressing Area | Magnetization direction ≤ 70 mm, free direction ≤ 180 mm, pressing height ≤ 70 mm |
| Pole Head and Magnetic Field Range | Φ320 × 220 mm (450-type press); magnetic field range: Φ200 mm |
| Magnetic Field | ≥2 T/70 mm (under continuous production for 10 hours), electromagnetic iron temperature rise ≤ 10°C during long-term continuous operation (12 hours) |
| Magnetization/Demagnetization Current | 200 A |
| Protected Demolding | Pressure-maintaining demolding type, protected demolding under servo hydraulic digital setting and adjustment |
| Upper Cylinder Stroke | 250–300 mm, speed: 10–200 mm/s |
| Lower Cylinder Stroke | 150–250 mm, speed: 10–200 mm/s |
| Repositioning Accuracy | ≤ ±0.01 mm |
| Weighing Capacity and Accuracy | Maximum weight 2000 g, accuracy ≤ ±0.5% |
| Minimum Oxygen Content | ≤50 ppm |
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Innovation Point
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Siemens intelligent control system integrates a 10-inch touch screen
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High-precision powder weighing system enables rapid and accurate measurement.
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Dual-mode demolding technology adapts to complex structures.
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The integrated post-processing system ensures product quality.
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The automatic lubrication four-column structure guarantees operational precision.
Related applications
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