Transverse Magnetic Field Forming Press
Designed for molding rings, discs, and complex-shaped products with outer diameters ranging from 80–250 mm, this press accommodates diverse production needs.
Feature Introduction
-
Bi‑directional pressing achieves full synchronization, ensuring product density uniformity within ≤ ±1%.
-
Supports multiple orientation cycles, with forward/reverse switching completed in only 0.5–1.5 s, making it suitable for high‑precision magnetic material molding.
-
Real‑time multi‑zone temperature monitoring automatically stops the system upon exceeding limits, preventing coil overheating and damage.
Technical Parameters
- BDH-450 Series
- BDH-600 Series
| Power | Average 60 kW, Maximum 80 kW |
| Weight | 8 tons |
| Pressing Method | Variable‑speed forming by left/right cylinders, PID‑controlled dimensional accuracy |
| Maximum System Pressure | 20 MPa |
| Magnetic Field Strength | ≥ 1.7 T / 80 mm |
| Magnetization/Demagnetization Current | Magnetizing current 0‑160 A; Demagnetizing current 0‑100 A |
| Protected Ejection | Proportional ejection by left/right cylinders |
| Upper Cylinder Stroke | 150 mm |
| Left/Right Cylinder Stroke | 150 mm |
| Ejector Cylinder Stroke | 800 mm |
| Repeat Positioning Accuracy | ±0.01 mm (closed‑loop system, idle stroke); ±0.1 mm during pressing |
| Weighing Capacity & Accuracy | Maximum 2500 g, accuracy ≤ ±0.5 % |
| Minimum Oxygen Content | 50 ppm |
| Power | Average 60 kW, Maximum 80 kW |
| Weight | 8 tons |
| Pressing Method | Variable‑speed forming by left/right cylinders, PID‑controlled forming dimensions |
| Maximum System Pressure | 20 MPa |
| Magnetic Field | ≥ 1.7 T / 80 mm |
| Magnetization/Demagnetization Current | Magnetizing current 0‑140 A; Demagnetizing current 0‑100 A |
| Protected Ejection | Proportional ejection by left/right cylinders |
| Upper Cylinder Stroke | 150 mm |
| Left/Right Cylinder Stroke | 150 mm |
| Ejector Cylinder Stroke | 800 mm |
| Repeat Positioning Accuracy | ±0.01 mm (closed‑loop system, idle stroke); ±0.1 mm during pressing |
| Weighing Capacity & Accuracy | Maximum 2500 g, accuracy ≤ ±0.5 % |
| Minimum Oxygen Content | 50 ppm |
Related patents
-
Pulse-Type Wet/Dry Mixed Spray Mold Release Agent System -
A forming device for a fully automatic radial ring floating type magnetic field forming press -
A feeding mechanism for a NdFeB magnetic field forming press -
An integrated forming, material stacking, and palletizing production line
Innovation Point
-
High Efficiency & Energy Saving:
The IGBT system saves 20% more power compared to traditional thyristor systems. Intelligent monitoring protects against overload, short circuits, and other risks, reducing failure rates.
-
Precision & Reliability
Servo synchronous control technology ensures forming pressure fluctuation ≤ 0.5%, guaranteeing dimensional accuracy within ±0.05 mm.
Independently Developed Hydraulic System delivers 99.8% stability during continuous operation, supporting high‑intensity production demands.
-
Intelligent Safety
Multiple electrical protections (over‑voltage/under‑voltage/leakage) are integrated with automatic fault diagnosis and data‑locking functions for easy traceability and analysis.
-
Modular Expandability
Options such as automatic release‑agent spraying and nitrogen‑oxygen control systems are available to meet anti‑oxidation and contamination‑prevention requirements.
Related applications
With over 20 years of industry expertise, we provide comprehensive support throughout the journey